Performance analysis and optimization study of a new supercritical CO2 solar tower power generation system integrated with steam Rankine cycle

16 de agosto de 2023

Currently, the supercritical CO2 solar tower power generation (S-CO2 STPG) has become a research hotspot, but due to S-CO2 Brayton cycle characteristics, the solar energy utilization rate of the system is low. Therefore, a new S-CO2 STPG system integrated with steam Rankine (SR) cycle is first proposed. The SR cycle absorbs the waste heat of the S-CO2 Brayton cycle, and the introduction of the SR cycle can increase the solar energy utilization rate. The research is based on the simulation results, the system model is developed by Ebsilon, and system operation calculation is developed by MATLAB. The daily and monthly performances of the new S-CO2 STPG system integrated with SR cycle are compared with those of conventional S-CO2 STPG system in detail. The system location is Bakersfield. The comparative analysis results show that compared with the conventional system, the monthly power output for the new system rises significantly, especially in summer. The new system can effectively improve the solar energy utilization rate. The effect of SR cycle power output on new system performance is studied. Increasing SR cycle power output can improve the thermal energy storage subsystem and solar field subsystem performances. The optimal SR cycle power output is related to the solar radiation level. The Fargo, Bakersfield and Phoenix are selected as three places representing low-direct normal irradiance (DNI), medium-DNI and high-DNI districts, respectively. For the medium-DNI and high-DNI districts, the SR cycle power outputs corresponding to the optimal thermal performance and optimal economic performance are 20 MW and 15 MW, respectively; for the low-DNI district, those are 15 MW and 5 MW, respectively.

Introduction

Concentrating solar thermal power generation refers to gathering solar radiation to obtain thermal energy and convert it into the high-temperature working medium to drive the turbine to do work [1]. Compared with other concentrating solar power generation modes, solar tower power generation (STPG) has higher operating temperature, larger system capacity, and higher energy conversion efficiency [2]. In the STPG system, as the concentration ratio increases, the receiver surface temperature can be more than 1000 ℃ [3]. When the working temperature is higher than 750 ℃, the steam seriously corrodes the metal [4], so the steam Rankine (SR) cycle is not suitable for the STPG. As an inert gas [5], CO2 is not easy to react with metal. When the maximum temperature is more than 600 ℃, the thermal efficiency for the SR cycle is lower than that for supercritical CO2 (S-CO2) closed Brayton cycle [6].

Based on above advantages, S-CO2 STPG system has become a research focus. Turchi et al. [7] compared the S-CO2 closed Brayton cycle performance with the SR cycle performance. The S-CO2 closed cycle efficiency is higher, the S-CO2 closed cycle with dry-cooling achieved more than 50% thermal efficiency. For the S-CO2 STPG system, Al-Sulaiman et al. [8] comparatively analyzed five different cycle layouts. The thermal efficiency for the recompression cycle was the highest. The regenerative cycle performance was similar with the recompression cycle. Khatoon et al. [9] compared the above two cycles in detail. The recompression cycle power output was 1.34 MW more than the regenerative cycle power output. Atif et al. [10] conducted system exergy calculation. The solar field exergy loss was the largest. Liang et al. [11] designed the system coupled with organic Rankine cycle to increase thermal efficiency. The organic Rankine cycle absorbed top cycle waste heat. The system efficiency was increased by up to 4.4%.

For the steady operation, the STPG systems equipped with heat storage were proposed [12]. Based on conventional solar salt (NaNO3-KNO3), Yang et al. [13] designed a new optimization method for the S-CO2 STPG system. The solar multiple (SM), maximum heat storage and other parameters were optimized. The studies showed that in most cases, increasing the SM and the heat storage capacity is the most economical way. Liang et al. [14] optimized the working medium parameters, component efficiency and thermal energy storage (TES) capacity of a 50 MW S-CO2 STPG system. The results showed that the economic performance inevitably decreased when the environmental performance was improved, and vice versa.

The highest working temperature of the conventional solar salt is 565 ℃ [15], which limits the S-CO2 STPG system efficiency improvement. Trevisan et al. [16] proposed to use the air to solve the problem of conventional solar salt temperature limitation and conducted economic research. The levelized costs of electricity (LCOE) were 100 $/MWh under 10 MW power output and 65 $/MWh under 50 MW power output, respectively. Chen et al. [17] studied the influences of receiver parameters on system performance with particle-based model. The optimal incident irradiance range for the receiver was 1200–1500 W/m2. With the decrease of the receiver outlet temperature, the system design efficiency decreased, and both the annual power output and annual efficiency increased. Wang et al. [18] built S-CO2 STPG system with molten salt and explored the influence of the molten salt temperature. The molten salt with the higher maximum temperature was more suitable for S-CO2 STPG system. Wang et al. [19] proposed several kinds of new salts for the S-CO2 STPG station and studied the properties of MgCl2-KCl. The results showed that, without reheat process was more suitable for the S-CO2 STPG system with MgCl2-KCl. When the operating temperature was lower than 565 ℃, MgCl2-KCl had no advantages over conventional solar salt. Liu et al. [20] compared and analyzed compressed CO2 and conventional molten salt energy storage. The studies showed that compressed CO2 energy storage efficiency was greater than conventional molten salt energy storage efficiency.

In the past, the studies of the S-CO2 STPG system mainly focused on optimizing cycle layout and system parameters. The problem of low solar energy utilization rate due to high inlet temperature of S-CO2 cycle has not been solved. The S-CO2 closed Brayton cycle inlet temperature is too high [21] (the superheated working medium temperature is higher than 450 ℃, and the reheated working medium temperature is higher than 500 ℃), resulting in the high heat transfer fluid (HTF) temperature of cold storage tank (CST), small temperature difference between the CST and hot storage tank (HST). Under the same HTF mass condition, compared with the SR cycle, the maximum heat storage of the S-CO2 closed Brayton cycle is too small, resulting in the reductions of solar energy utilization rate. To sum up, for the S-CO2 STPG system, it is imperative to increase the temperature difference between the HST and the CST, and increase the maximum heat storage of the TES subsystem to the improve solar energy utilization rate. Therefore, a new S-CO2 STPG system integrated with SR cycle is proposed. The system model is developed by Ebsilon, and system operation calculation is developed by MATLAB. The main originalities are as follows:

(1) Based on the traditional S-CO2 closed Brayton cycle, a new S-CO2 STPG system coupled with the SR cycle is proposed. The introduction of SR cycle can reduce the HTF temperature of the CST and increase the maximum heat storage of the TES subsystem.

(2) For the conventional system and new system, the daily and monthly performances are compared in detail.

(3) The influences of the SR cycle power output on the performances of the combined cycle, TES subsystem, solar field (SF) subsystem and the whole system are analyzed. For the low-direct normal irradiance (DNI), medium-DNI and high-DNI districts, the SR cycle power outputs corresponding to the optimal thermal performance and optimal economic performance are obtained, respectively.

Section snippets

Conventional S-CO2 solar tower power generation system

Fig. 1 shows the conventional S-CO2 STPG system with heat storage [16], [18], [21], [22] and its Ts diagram. The conventional system includes the SF subsystem, TES subsystem and S-CO2 closed Brayton cycle. For TES subsystem, the HTF in the CST enters the receiver to absorb heat. The heated HTF is stored in the HST. In this study, the HTF is NaCl-KCl-ZnCl2, of which melting point is 199.3 ℃ and stability point is above 800 ℃ [19]. For S-CO2 cycle, the S-CO2 is splited into two parts at

Mathematical model

This paper mainly studies the steady-state characteristics of thermal systems. Ebsilon is a visual thermal system modeling software mainly used for thermal balance calculation, which is applicable to the topic of this paper. However, Ebsilon does not have weather data. Therefore, it is necessary to link both the weather data and Ebsilon to MATLAB to obtain the results of system operation calculation. Fig. 7 shows the flowchart of the system simulation. The system model is developed by Ebsilon,

Comparative analysis

For the new system and conventional system, daily and monthly performances are compared in this section. For quantitative comparison, both the heliostat field area and HTF mass are the same in the conventional and new system, 311516 m2 and 14551 tons, respectively. The system location is Bakersfield, the SR cycle power output is 15 MW. In the conventional system, the power output is 30 MW, the maximum heat storage is 462 MWh; in the new system, the power output is 45 MW, the maximum heat

Effect and optimization of steam rankine cycle power output

For the new system, the influences of the SR cycle power output on the system performances are studied. The heliostat field area is 311516 m2, and the total HTF mass is 14551 tons. When the SR cycle power output is 0 MW, it is the conventional system as shown in Fig. 1 (a).

Conclusion

To increase solar energy power output, a new S-CO2 STPG system integrated with steam rankine cycle is first proposed. For the new system and conventional system, daily and monthly performances are compared. The influences of the SR cycle power output on the performances of the combined cycle, TES subsystem, SF subsystem and the whole system are researched. The main conclusions are as follows:

(1) On the summer solstice, compared with the conventional system, both the STE, daily average SEE and

Declaration of Competing Interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Acknowledgments

This study was supported by the Science Fund for Creative Research Groups of the National Natural Science Foundation of China (No. 51821004), the Major Program of the National Natural Science Foundation of China (No.52090064) and the National Natural Science Foundation of China (No. 52076078).

References (31)

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